Complete PBF Additive Manufacturing Guide for Beginner

Among many metal additive manufacturing machines you can find today, a PBF-technology-based machine might be the most interesting one. For that reason, we created this article to let you know more about this unique technology and how its implementation in the 3D machine printing industry. Let’s start!

What is PBF?

PBF or Powder Bed Fusion is a 3D printing process that uses adding concepts. It adds the powdered material to the printing area and then heats it to fuse it and form a solid object. The process requires repeated addition in several layers until it forms an object as used in the 3D base model.

Types of PBF Additive Manufacturing

You can find several PBF types on the market, such as:

  • Selective Laser Sintering (SLS) – uses a laser beam and typical sinters powdered polymer materials,
  • Selective Laser Melting (SLM) – uses a laser beam as the heat source. However, its laser fully melts the material. Therefore, the material it uses is considered the hard-type one, such as titanium, aluminum alloys, or stainless steel,
  • Direct Metal Laser Sintering (DMLS) – you can find this PBS technology used by EOS GmbH, a manufacturing company from Germany. Even though it uses the sintering type method, the result is a fully-melted material,
  • Electron Beam Melting (EBM) – instead of a laser, this type uses an electron gun/beam. It uses a vacuum chamber to print. This design has a much better process control than other PBF types.

Post-Processing Stage in PBF Additive Manufacturing

Even though the 3D printer with PBF technology can produce a perfectly-shaped object, it still requires a post-processing stage to perfect its result. This stage is necessary, especially for metals and alloys material. Here are the reasons why the post-processing stage is essential in PBF additive manufacturing:

  • Increase mechanical properties,
  • Lowering the residual stress,
  • Improve the quality of the surface finish.

Benefits of PBF Additive Manufacturing

PBF additive manufacturing brings different benefits than other types of additive manufacturing, such as:

  • Reduce the waste and lower the cost,
  • Better production development speed,
  • Suitable for prototyping or low-volume production,
  • No need for machining fixtures,
  • You can use it for recycling unused powder material,
  • Suitable for various materials joining processes, such as metals, alloys, plastics, glass, and ceramic.

In short, pbf additive manufacturing provides a more efficient and optimized 3D printing process. Therefore, it is not surprising if you see this technology in various manufacturing industries. That’s all and we hope you know more about PBF now.

4 Reasons Why FormUp 350 3D Printing Machine is Recommended for Metal Product Manufacturers

Identity in a product is crucial. It explains the manufacturer, specification, quality, and others. One of the ways to give identity to a product is by printing on the surface. It is the same case if you have metal products. Make the printing process by using a formup 350 machine. The detail below explains why this machine is good for the metal printing process. 

3D Printing Result 

This machine can create a 3D form on the surface of the metal products. Thanks to the 500 W laser technology that makes the result looks perfect in the products. The manufacturer also develops this machine with a bidirectional coating system. This feature supports the machine to print the model to the surface faster. The faster the printing process, the more products are ready to sell. 

Use the Latest Technology 

The FormUp 350 3D printing machine uses a sophisticated powder module. This feature keeps the machine to supply the printing powder no matter the number of products you are about to produce. You only have to set the machine just like what you need and let it works to print on the metal products. 

Suitable for Mass Production 

This machine is suitable for companies that produce a large number of metal products a day. The technology will make the printing process done in 1 hour or even less. Using this machine is not only about the fast-printing process but also the fast-cooling time. 

FormUp 350 metal printing machine reduces the cooling time up to 75%. It means that the cooling process only takes 2 hours using 65 degrees Celsius temperature. Imagine that you need 12.5 hours to accomplish the cooling process without an active cooling technology. 

Environmentally Friendly 

Imagine that this machine doesn’t produce any pollution during production. It is also considered a low maintenance machine in which users only need to replace the filter once per year in normal usage. The manufacturer also uses a technology that prevents soiling on the laser protection glass during the printing process. 

The explanation above ensures metal product companies print logos or codes on their products. The most important thing is that you should get the best 3D printing machine manufacturer. Add Up Solutions is one of the recommended companies that is ready to supply 3D metal printing machines for your company. The company develops the printing machine with the latest software and features. It is also fast and easy to use for mass production.     

Tocotrienol, How to Use It

Vitamin E is one of the most essential Vitamins for your health. It has many health benefits. And, there are two substances behind those many health benefits, tocotrienols, and tocopherols. If you consume an ingredient that consists of a high tocotrienol standard, you can expect many great effects on your body. 

Many experts also use tocotrienols for various purposes. We have gathered several usages of this substance that brings many benefits for your health, below:

  • Kidney treatment – people with diabetes often have a bad kidney condition. Taking tocotrienols supplement can improve kidney function.
  • Lower blood pressure – there are also some usages where patients with high blood pressure are treated by using tocotrienols for 3-4 months.
  • Treating Non-alcoholic Fatty Liver Disease (NAFLD) – research shows that you can improve your liver function by taking tocotrienols daily for a year.

Those three are the proven usage of tocotrienols. However, there is also another usage that is still in the early stage of research. They haven’t been proven to be effective, but it has a promising future, for example, some research also tries to find whether taking tocotrienols can improve health quality after menopause. The early research hasn’t found any effect yet, but there is the belief that this Vitamin E substance can do much in the future.

There is also an effort to find the effect of tocotrienols to reduce stroke recurrence. However, we can’t find any fixed results from this research. People also believe that you can use tocotrienols for treating the wound. As we all know, Vitamin E has anti-inflammation properties. Therefore, this perspective also has some solid ground. It only needs more research to find whether this substance has that effect.

The other usage of tocotrienols is anti-aging, dealing with hair loss problems, treating Alzheimer’s, heart disease, high cholesterol levels, and various conditions. Most of them are treatable by using Vitamin E. 

Conclusion

With the growth of medical science today, we can expect that experts will find the most effective usage of tocotrienols in the future. Who knows, maybe, we also can apply this substance to the field other than health and get more benefits from it?

As for now, we can use it with reference substances that we know. Or, we can use the solid form of tocotrienols, which is Vitamin E for various purposes, because that is the safest way. So, let’s wait and see whether we can find what this substance can do more for our life.

Products That Apply Lead-Free and Zamak Alloys

Alloy is one of the most crucial components for creating jewelry, medical equipment, arts and crafts, and many more. Meta Concept is ready with high-quality lead-free alloys. The information below explains the things you can create by using the alloys.

Medical Equipment

Meta Concept is using high-purity metals with low melting point temperature to get high-quality alloys. The melting point temperature is from 38 to 200 degrees Celsius. The process makes the product perfect for dilation or contraction when cooling. Due to the specifications, durability, and quality, this alloy is impressive for creating safe medical shields in the radiotherapy area. Optic companies can also use this material to create high-quality lenses. This company brought its alloy medical accessories to the Arab Health Fair in Dubai. It is the second-largest Health exhibition in the world. The medical accessories from alloys with a low melting point temperature impress visitors. The process produces products that meet the safety and demand standards and specifications. Those alloy products are suitable for cancer clinics, radiotherapy departments, and optical industries.

Jewelry

Companies can also create unique and high-quality jewelry by using lead-free alloy by Meta Concept. The alloys are available in bars, sheets, ingots, and wire forms and suitable for a variety of jewelry. This company is even ready to supply powder and pellet alloys. Jewelry companies can also make a specific request for the alloys they want to use. Meta Concept produces alloys that have an impressive surface appearance. It makes jewelry and craft look attractive. This product is also compatible with the different production environments and temperature settings.

Miniature Finished Products

Miniature products look shiny and stunning because of the use of alloy. The use of non-ferrous metals makes the miniature products look smooth. Manufacturers often use the lead-free alloy by Meta Concept to create stunning mini statues, keychains, airplane miniatures, bag connectors, and many more. Alloys with PB content less than 50 ppm keeps this product suitable for any art and crafts. You are about to see luxury miniature products due to the use of the alloys.

Automotive

Meta Concept also produces Zamak alloys. It is an alloy consisting of zinc, aluminum, magnesium, and copper. The automotive industry often uses this alloy to improve the quality of its products. The good thing is that this product is easy to apply and affordable. As a result, companies can produce high-quality products without spending a lot of money. Some products such as mechanical constructions, toys, furniture, leather goods, and buckles for shoes and belts are also using Zamak alloys.   

Claims Management Solutions for Insurance

Using the right claims management systems will allow you to save dramatically on claims submissions. For instance, manual claims would cost around 74 cents. Meanwhile, electronic claims only cost you 26 cents. That small thing gives a tremendous impact on saving.

Digitizing the relationship of the provider and payer, on the other hand, would bring a lot more benefits for both the provider and the payer. The benefits include better customer experience and faster intervention. It also promotes better management when it comes to fraudulent claims while increasing the insurer’s purchasing power.

Thus, Cegedim released a claim solution named Actisure Claims. This solution is designed to reduce costs and boost productivity all the same time. It can be touted that Actisure Claim is one of the most sophisticated engines for insurance claims available in the industry. Everything can be done automatically.

Cost reduction is promoted in various ways. Since intervention and fraud management come earlier, the tariff management is reduced dramatically. Relationships between providers and payers also become sustainable – all stakeholders in the value chain can use the service.

As has been mentioned earlier, the claims solution improves fraud management. Several adjudication processes are ruled automatically. Thus, the claims assessors could concentrate more on reviewing the claims. While the claims are being taken care of automatically, stakeholders can allocate their efforts to other claims with a higher value.

The Actisure Claims also offers a lot of benefits on one single-screen view. The process also utilizes a real-time calculation so you know every detail. Other than that, the app handles various sources. Supporting your business is not an issue anymore.

Insurers now can define various standards within an instance. Transformation and mapping services can be linked easily while the claims can be done without dealing with the hassle. For further information, check out the claims management systems.